The insulation class of an oil-immersed transformer is determined by the temperature withstand capability of the insulating materials used in the transformer, primarily the oil and the solid insulation (such as paper, cellulose, and other materials). The classification of the insulation helps in determining the maximum operating temperature that the transformer can safely handle without the risk of insulation breakdown.
In the case of oil-immersed transformers, the insulation class is typically based on the following temperature ranges:
Class A (Maximum temperature 105°C):
Class E (Maximum temperature 120°C):
Class B (Maximum temperature 130°C):
Class F (Maximum temperature 155°C):
Class H (Maximum temperature 180°C):
Insulation Rating | Insulation class | Average Winding Temperature Rise |
Class 105 | A | 55 ℃ |
Class 130 | B | 80 ℃ |
Class 155 | F | 115 ℃ |
Class 180 | H | 150 ℃ |
The actual temperature rise above ambient temperature depends on the transformer design and operating conditions. The insulation class helps to determine the permissible temperature rise during normal operation and under load conditions.
In oil-immersed transformers, the insulating oil plays a significant role in cooling and insulating the electrical windings. The solid insulation (usually cellulose-based) inside the transformer is impregnated with oil, which improves both dielectric properties and cooling performance.
The choice of insulation class will affect the transformer's design, cost, and operating life. The higher the insulation class, the more expensive the materials, but it also allows for higher temperature operation and better performance in demanding conditions.
Let me know if you need more details on the design or selection of insulation classes for transformers!